Study on the changes of ultrasonic parameters over supercritical Ni-Co electroplating process

This work discusses the influence of changes to ultrasound (US) parameters over the nickel cobalt (Ni-Co) metal thin film properties produced by supercritical CO₂ (SC-CO₂) electroplating. Additionally, Ni-Co films were produced by conventional electroplating and silent SC-CO₂ and compared against each other.The discussion on metal thin film properties revolves around variations to the bath type ultrasonic power (15 W and 20 W) and frequency (42 k Hz and 72 kHz) during experiments. The properties provided by the three electroplating processes and analyzed include: grain sizes, film elemental content analyses, surface microstructures, film hardness, corrosion resistance, surface roughness, crystalline structure and preferential growth, etc. From the results it was clear that quality of films produced by US-SC-CO₂ was improved compared to that of films produced by silent SC-CO₂, which itself was better than those produced by conventional electroplating. However, when US power was varied we observed a decline in the mechanical properties of the produced films.The combination of ultrasonic agitation with SC-CO₂ allows for improved mechanical properties such as: lower surface roughness, finer grain size and surface morphologies, increased corrosion resistance and film hardness. The ultrasound agitation applied to SC-CO₂ electroplating enhanced the formation of alloyed metal as ultrasonic agitation increased the electrolyte flowability during electroplating process resulting in increased mass transfer while at the same time achieving a surface cleaning effect which removed metal ions with poor adhesion and other unwanted particles. Moreover, application of ultrasonic agitation avoids the use of surfactants so only changes to the physical phenomena and no changes to the chemical composition of the deposited thin films were observed, meaning less pollution to the electrolyte and higher purity of the deposited films.The US-SC-CO₂ electroplating method described in this work effectively enhanced the mechanical properties of the deposited thin films compared to those produced by both silent SC-CO₂ and conventional electroplating processes.     

复合材料失效判据有效性验证方法研究

为系统地验证复合材料失效判据计算精度和有效性范围,给出了4种材料体系、6种铺层形式的层合板在单轴、双轴载荷下的失效试验数据,用以评估复合材料失效判据在单向层合板失效包线、多向层合板初始失效包线、多向层合板最终失效包线、层合板变形及层合板的破坏特性等五个方面的预测能力。并根据验证方法和有效性评估策略对失效判据计算精度进行量化考核,给出了失效判据在五个层面上的计算精度。     

Fabrication of high-performance nickel/graphene oxide composite coatings using ultrasonic-assisted electrodeposition

Ultrasonic-assisted electrodeposition was used to fabricate the nickel/graphene oxide composite coatings with high hardness, low friction coefficient, and high wear resistance. In the present study, the effects of ultrasonic power and concentration of graphene oxide on the mechanical and tribological properties of the electrodeposited nickel/graphene oxide composite coatings were systematically studied. X-ray diffraction (XRD) analyses showed that the crystallite size of the nickel decreased with an increase of ultrasonic power (0–50 W, 40 KHz, square wave) and concentration of graphene oxide (0.1–0.4 g/L). Morphologies of the surface and cross-section of the composite coatings observed by Scanning Electron Microscopy (SEM) confirmed the existence of graphene oxide particles in the nickel matrix. The results from microhardness measurement demonstrated that the hardness was increased by 1.8 times using 50 W ultrasonic-assisted electrodeposition with the fixed concentration of graphene oxide (0.1 g/L), compared to the pure nickel coating. The hardness was increased by 4.4 times for the 0.4 g/L graphene oxide with the optimized ultrasonic power of 50 W in comparison to the pure nickel coating. Meanwhile, the friction coefficient decreased gradually with an increase in ultrasonic power and concentration of graphene oxide, respectively, where the effect of the concentration of graphene oxide played a more important role.     

半导体纳米复合材料的制备及其光电催化CO2还原

本实验通过模拟植物光合作用,设计制备了新颖的光电联合催化池3D-ZnO/Ni BiVO4/FTO,用电化学沉积法制备了泡沫镍负载的ZnO纳米棒光电阴极和BiVO4光电阳极,以0.1 mol·L^−1 KHCO3水溶液作为电解质,1 mmol·L^−1曙红Y为光敏剂,在−0.6 V硅太阳电池的电压下光电催化还原CO2得到了乙醇、乙酸和甲醇,总产率22.5μmol·L^−1·h^−1·cm^−2。实现了将太阳能贮存为化学能并减少了空气中的CO2,加深了学生对绿色化学和植物Calvin循环机理的理解。     

On the use of AES data analysis to determine local enrichments of conversion coating elements at intermetallic particles on rolled Al

In this paper, the behaviour of the industrial applied Ti/Zr conversion coating (CC) pretreatment on rolled automotive aluminium samples (AA5182) is analysed. Due to its nanometre lateral and depth resolution, Auger electron spectroscopy (AES) is used to analyse the CC distribution at surface cathodic intermetallic particles. As a result of its high surface sensitivity, the AES technique is very susceptible to differences in the top contamination layer thickness. It is demonstrated that AES point measurements performed on aluminium model samples coated with 1.5 and 3 nm of Ti (oxide) layer cannot differentiate the two-layer thicknesses if a difference in the top contamination thickness is not taken into account. A data analysis methodology is introduced, based on the ratio of normalized peak areas (enrichment ratios), to eliminate the effect of the contamination layer thickness. The experimental validation of the methodology is performed on the model samples, demonstrating errors of 2% on the enrichment ratios on similar samples with different contamination layer thicknesses, while the conventional spectra quantification results in errors of 49%. The methodology is also theoretically substantiated within certain constraints. By the use of the AES methodology, an enriched Ti and Zr deposition is confirmed at the cathodic intermetallic particles at the surface of the industrial no-rinse CC sprayed automotive aluminium sheet samples.     

Improving breakdown strength and energy storage efficiency of poly(vinylidene fluoride-co-chlorotrifluoroethylene) and polyurea blend films by double layer structure design

All-organic composites are widely used in energy storage application due to the high breakdown strength performance, but the improvement of energy storage was limited by the relatively low dielectric constant. Therefore, to satisfy the high demands of dielectric materials, energy storage properties of polymer composites should be further enhanced. In this article, poly(vinylidene fluoride-co-chlorotrifluoroethylene) (P(VDF-CTFE)) and polyurea (PUA), which are known as high dielectric ferroelectric material and linearly high energy storage efficiency material respectively, are composited through double layer (DL) casting method for the first time. The properties of DL structured composite film is contrasted with solution blending structure especially in energy storage efficiency, and the results demonstrate that DL structure design can make great use of advantages of two materials and also can avoid the influence of phase separation between P(VDF-CTFE) and PUA efficiently. Moreover, high breakdown strength (6180 kV/cm) and high energy storage efficiency (77%) of DL composites can be realized simultaneously by incorporating PUA as an insulating layer, and the mechanism is discussed in detail. This work provides an effective route to improve the energy storage properties of polymer dielectric materials and shows great application potential.     

Mechanical characterization of a new Kevlar/Flax/epoxy hybrid composite in a sandwich structure

Natural fibers are inexpensive, biodegradable, and have similar specific properties to some synthetic fibers. Hardly any previous investigations exist of a composite made of multiple layers of pure Kevlar fiber fabric and pure Flax fiber fabric in a “sandwich structure”, but it only measured impact properties. The composite was made of 12 Flax/epoxy layers at the core in 3 possible configurations (i.e. [0]_12F, [0/90]_6F, or [±45]_6F) that were sandwiched by 2 Kevlar/epoxy layers (i.e. plain weave) on each side. This study showed maximum change in the mechanical properties with respect to Flax/Epoxy for tension (+137.85% in E_T, and +171.22% in σ_UT), compression (+171.22% in E_c, and −10.6% in σ_UC), 3-point bending (−11.54% in E_B, and +2.19 in σ_UB), torsion (−5.31% in G, and 395.82% in τ), and water absorption (60.04%). This novel hybrid composite may be useful for research and industry applications.     

Analysis and fate of the hindered amine light stabilizer Tinuvin 622 in polyester powder coatings using high performance liquid chromatography / time of flight mass spectrometry

Hindered amine light stabilizers are used to protect polymers from heat- and light-induced degradation. In this study the oligomeric stabilizer Tinuvin 622 was analysed in-depth employing high performance liquid chromatography/time of flight mass spectrometry (HPLC/TOF-MS) to differentiate products of different manufacturers in respect of their terminating groups and oligomer length. Additionally, the behaviour of the stabilizer in uncured and cured polyester powder coatings was investigated regarding its interaction with the other coating components and chemical changes during the crosslinking process. The extraction efficiency was determined as a function of oligomer length and coating colour.     

Experimental and molecular simulating study on promoting electrolyte-immersed mechanical properties of cellulose/lignin separator for lithium-ion battery

Lithium-ion batteries have been developing intensively and earn an unprecedented reputation, yet advanced performance and safety issue still require considerable investigation. Separator is vital to comprehensive properties of batteries, where the mechanical properties are key to breaking through of new-type separator. Unfortunately, electrolyte submersion has caused damage to strength of cellulose separator. Whereupon, in this work, cellulose separator is optimized by introducing lignin particles to promote electrolyte-immersed mechanical strength. Experiments are conducted concerning surface morphology, contact angle, porosity, electrolyte uptake, mechanical properties and electrochemical performance. Molecular simulation is implemented to explore the mechanism of tensile behavior of cellulose and lignin subjected to electrolyte solvents. Experimental results confirm positive effect of lignin addition in improving mechanical properties and simultaneously maintaining impressive electrochemical performance of the cellulose/lignin composites separators. Besides, lignin addition amount of 2.5% and 5% is recommended to achieve promising overall properties. Molecular simulation has successfully unveiled that weakening of cellulose separator submerged in electrolyte is resulted by the deformed cellulose amorphous region and the promoting effect of adding lignin is contributed from the new hydrogen bonds generated between cellulose and lignin molecules. Hopefully, this work provides novel insight on preparing remarkable separator and mechanism of materials behavior.     

Slippery liquid-infused porous surface via thermally induced phase separation for enhanced corrosion protection

Slippery liquid-infused porous surface (SLIPS) is a rising star in corrosion protection owing to its outstanding corrosive medium resistance and self-healing property. The large-area and facile fabrication of SLIPS remains a challenge lying on the way of its practical application. Herein, we develop a novel SLIPS based on a porous polyvinylidene fluoride (PVDF) substrate fabricated by thermally induced phase separation. A sphere-packing structure can be easily obtained by blade-coating followed by cooling. The SLIPS exhibits an extremely low sliding angle of 5.8° so that it can resist the fouling of even the Chinese ink, ascribing to its slippery dynamic surface with low surface energy. We also evaluated the anti-corrosion performance of the SLIPS and superhydrophobic PVDF coating by electrochemical impedance spectroscopy (EIS) and scanning Kelvin probe technique (SKP), both of which exhibited enhanced corrosion resistance in 3.5 wt% NaCl solution due to the physical oil and air barriers against the corrosive medium penetration. Nevertheless, the SLIPS coatings performed outstanding self-healing properties because of the high fluidity of infused oil to recover the surface damages, and the self-healing process was recorded by the SKP.